Sublimated Clothing and Custom Design Wear

Elevate your brand identity with a sublimated design of your choice. Where color, quality, and affordability converge to create custom sublimation shirts for your team, business, or personal brand.

dasFlow Custom Apparel

Nestled in Orlando, dasFlow Custom Apparel is a wholesale manufacturer specializing in private label apparel proudly made in the USA. We excel in cut & sew techniques and all-over printing to deliver premium sublimation products. Leveraging cutting-edge technology, equipment, and materials, we are committed to providing unparalleled quality. Our services also include print-on-demand integration and bespoke graphic design. 

With exceptional service and competitive prices like ours, there's no reason to look overseas!

CUSTOM DESIGN

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SUBLIMATION

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CUSTOM DESIGN - SUBLIMATION -

All-Over Sublimation

The standout benefit of our cut & sew process is the ability to print on every inch of the garment—hence "All Over Print." Starting with white fabric, each piece is printed before being precisely laser-cut and carefully hand-sewn. This technique produces permanently vibrant, high-definition colors that outshine even darker fabrics. It allows for creating a fully customized garment with minimal limitations. Low setup costs make it perfect for print-on-demand services. Our cut & sew products are proudly crafted in Orlando, Florida, USA!

Spot Sublimation

If you desire more design flexibility than screen printing offers but seek lower costs and faster turnaround than full sublimation, spot sublimation is an ideal choice. This method provides an unlimited color palette at no extra charge.

Digital Printing

For smaller quantity orders, including print-on-demand, DTG (Direct-to-Garment) and DTF (Direct-to-Film) printing are excellent options. DTG prints directly onto the fabric, making it great for natural textiles like cotton. It utilizes a white base layer, enabling printing on darker fabrics. DTF is a heat-transfer process that uses thermo-adhesive powder to transfer your design onto the garment with a heat press.

MADE IN USA

Wholesale Private Label Apparel Made in Orlando, Florida, USA

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Wholesale Private Label Apparel Made in Orlando, Florida, USA

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Wholesale Private Label Apparel Made in Orlando, Florida, USA - Wholesale Private Label Apparel Made in Orlando, Florida, USA -

The Perfect Performance Shirt

The Cut & Sew Difference

Discover the unparalleled capabilities of our cut and sew sublimation process, which offers limitless printing possibilities for a truly custom garment. We begin by applying cutting-edge sublimation technology to raw fabric before it undergoes precise laser cutting and meticulous assembly. The outcome is a premium, USA-made garment featuring vibrant, long-lasting colors and a flawless finish.

EXCEPTIONAL CUSTOM SUBLIMATION PRODUCTS

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EXCEPTIONAL CUSTOM SUBLIMATION PRODUCTS

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EXCEPTIONAL CUSTOM SUBLIMATION PRODUCTS - EXCEPTIONAL CUSTOM SUBLIMATION PRODUCTS -

Fabrics Option Available

dasFlow Custom Apparel stocks several premium fabric options. Below is a collection of our most popular, top-selling fabrics. Fabric swatch kits are available upon request.

PERFORMANCE KNIT (INTERLOCK)

UPF50+ with MAXDRI moisture management.

  • Content: 100% Polyester

  • Weight: 160 GSM

    • Performance wear

    • Team jerseys

    • Neck gators

PERFORMANCE MESH

UPF40+ with MAXDRI moisture management.

  • Content: 100% Polyester

  • Weight: 135 GSM

    • Performance wear

    • Polos & zips

    • Team jerseys

Close-up view of teal-colored performance mesh fabric with breathable, perforated texture, ideal for sportswear, activewear, and moisture-wicking garments.

COTTON FEEL RINGSPUN

UPF50+ with MAXDRI moisture management.

  • Content: 96% Spun Polyester 4% Spandex

  • Weight: 160 GSM

    • Performance apparel

    • Fashion apparel

    • Streetwear

Close-up view of a teal-colored cotton ringspun fabric, showcasing its soft texture and smooth feel, ideal for premium apparel like t-shirts and casual wear.

SUPER SOFT BRUSHED

UPF50+ with MAXDRI moisture management.

  • Content: 95% Polyester 5% Spandex

  • Weight: 180 GSM

    • Fashion apparel

    • Streetwear

Close-up view of super soft brushed fabric in light blue, featuring a smooth and luxurious texture, perfect for cozy apparel such as loungewear, hoodies, and blankets.

RECYCLED PERFORMANCE MESH

UPF50+ with MAXDRI moisture management.

  • Content: 100% Recycled Polyester

  • Weight: 135 GSM

    • Performance wear

    • Polos

    • Quarter zips

Close-up view of recycled performance mesh fabric in light blue, featuring a breathable and eco-friendly texture, ideal for sustainable activewear and sportswear.

REPREVE (RECYCLED) SWISS PIQUE

Made from recycled water bottles.

  • Content: 100% REPREVE Polyester

  • Weight: 160 GSM

    • Performance wear

    • Polos

    • Quarter zips

Close-up view of Repreve recycled Swiss pique fabric in light blue, featuring a textured and sustainable design, perfect for eco-friendly polo shirts and athletic apparel.

POLY-SPANDEX TRICOT

Four way stretch for active wear

  • Content: 82% Polyester 18% Spandex

  • Weight: 218 GSM

    • Leggings

    • Active wear

    • Swimwear

Close-up view of poly-spandex tricot fabric in light blue, showcasing a smooth and stretchy texture, ideal for athletic wear, swimwear, and activewear garments.

SINGLE SIDED FLEECE

Wind armor technology.

  • Content: 100% Polyester

  • Weight: 270 GSM

    • Fleece hoodies & zips

    • Sweatshirts, sweatpants

Close-up view of single-sided fleece fabric in light blue, featuring a soft and warm texture on one side, ideal for cozy sweatshirts, jackets, and winter apparel.

Decoration Processes

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Decoration Processes

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Decoration Processes - Decoration Processes -

Cut & Sew Sublimation

Benefits

A key advantage of cut & sew sublimation is its capability to print on every part of the garment, which is why it's known as "All Over Print." The process begins with plain white fabric that is printed on before being precisely laser-cut and carefully hand-sewn.

This technique offers permanently vibrant, high-definition colors, even on darker designs. With cut & sew, you can create a truly custom garment with minimal limitations. Its low setup costs make it ideal for print-on-demand services.

What are the limitations

Please note that sublimation is only compatible with synthetic fabrics; it cannot be used on cotton materials.

Digital Print

DTG / Direct to Garment

DTG printing applies the design directly onto the fabric, making it excellent for natural textiles like cotton. It utilizes a white base layer, allowing you to print on darker-colored fabrics. Low setup costs make it suitable for print-on-demand. The ability to use a full spectrum of colors enables photo-quality prints. DTG is a clean process that doesn't add bulk to the garment, resulting in a soft hand feel.

DTF / Direct to Film

DTF printing is a heat-transfer method where designs are first printed onto a special transfer film. This film is then coated with a thermo-adhesive powder and transferred onto your garment using a heat press.

Spot Sublimation

Benefits

If you're looking for greater design flexibility than screen printing offers, but at a lower cost and with a faster turnaround than full sublimation, spot sublimation could be your best option. This technique provides an unlimited color palette at no extra charge, allowing you to use as many colors as you wish without additional costs.

Limitations

Spot sublimation is typically used on pre-made garments purchased from suppliers, often imported from overseas, so availability can vary. Because sublimation uses transparent inks, it's most effective on light-colored fabrics—the fabric color directly influences the final appearance of the print. Also, sublimation is only compatible with synthetic fabrics; cotton is not an option.

Screen Print & Embroidery

At dasFlow Custom Apparel, we've chosen to focus all our attention and resources on delivering the highest quality sublimation products by utilizing the latest technology, equipment, and materials.

While we no longer handle screen printing and embroidery orders in-house, we've partnered with the very best local shops to offer competitive wholesale pricing.

Community is one of our core values, and this collaboration is a perfect example of how we are stronger together!

Finishing

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Design Services

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Finishing - Design Services -

Collar Label

A. Screen or Pad Printed Label

B. Cut & Sew Sublimated Label

C. Customer Provided Woven Label

Hangtags 

We can add your supplied hang tags to any product. Pricing varies based on quantity and the chosen attachment method.

Neck Tape 

Elevate your apparel with custom neck tape for a truly distinctive and branded finish. Available in any solid color or bespoke pattern.

Fold & Bag

Garments can be individually folded and packaged according to your specifications. We offer clear, recycled poly bags for packaging.

Design Proof & Template Setup 

We provide digital proofs for your approval within 48 hours of your initial order request. You may submit high-resolution, print-ready art files along with your request. Accepted file formats include. AI, PSD, and . VECTOR files with embedded artwork and outlined text. We also accept. PNG, EPS, and . JPEG files with a minimum resolution of 150 DPI. Please note that we cannot accept files from Microsoft Office applications, InDesign, Corel Draw, or low-resolution images that are scanned or photographed.

Custom Design Digitizing / Vectorizing 

If you require high-resolution, print-ready files, our professional design team offers artwork digitizing and logo vectorizing services for $50 per hour, with a minimum charge of one hour.

Custom Logo Design 

Whether you're launching a new venture or considering a rebrand, our professional design team brings over a decade of experience in creating custom logos and designs for industry leaders. Contact us today to schedule a complimentary initial consultation.

Complementary Design Gallery 

As a wholesale member of dasFlow Custom Apparel, you'll gain access to a complimentary design gallery featuring hundreds of licensed designs available to you at no extra cost! These licensed designs are exclusively available for purchase from dasFlow Custom Apparel. Please note that all complimentary designs remain the intellectual property of dasFlow Custom Apparel.

design Gallery

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design Gallery

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design Gallery - design Gallery -

Sublimated custom Apparel types

Behind the Scenes of dasFlow Sublimation Printing Process!

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